HELP - Epic DIY Boo Boo
- LiverDance
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HELP - Epic DIY Boo Boo
Does anyone know a TIG welder that could patch a hold in my new 15 gallon brew kettle? Seems the hole punch I used wasn't quite as advertised
any help from my brew brothers would be appreciated.
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.
- mr x
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Re: HELP - Epic DIY Boo Boo
I'm assuming the punch was too big? What do you need to weld? HpHunter has a good setup, and might be able to help.
At Alexander Keith's we follow the recipes first developed by the great brewmaster to the absolute letter. 
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Re: HELP - Epic DIY Boo Boo
It was a 1-1/4" conduit punch so i think it was accounting for the size of the conduit plus wall size so the hole ended up 1-3/4". I pm'd HP but haven't heard back anything yet, maybe the shocker got himmr x wrote:I'm assuming the punch was too big? What do you need to weld? HpHunter has a good setup, and might be able to help.
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.
- mr x
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Re: HELP - Epic DIY Boo Boo
Is this for an element? Another option would be to throw in a bushing an weld it on the outside, then thread in your element. Welding on the inside could be tricky if it's down low in the pot.
At Alexander Keith's we follow the recipes first developed by the great brewmaster to the absolute letter. 
- LiverDance
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Re: HELP - Epic DIY Boo Boo
That would work, any idea where I can find a 1" ss bushing?mr x wrote:Is this for an element? Another option would be to throw in a bushing an weld it on the outside, then thread in your element. Welding on the inside could be tricky if it's down low in the pot.
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.
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Re: HELP - Epic DIY Boo Boo
What you need is a reducing bushing, from something that fits nicely into the hole you made, down to 1". let me look around. Is 1.75" the exact size of the hols you punched?
At Alexander Keith's we follow the recipes first developed by the great brewmaster to the absolute letter. 
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Re: HELP - Epic DIY Boo Boo
What you need is a reducing bushing, from something that fits nicely into the hole you made, down to 1". let me look around. Is 1.75" the exact size of the hols you punched?
At Alexander Keith's we follow the recipes first developed by the great brewmaster to the absolute letter. 
- LiverDance
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Re: HELP - Epic DIY Boo Boo
yeah. thanksmr x wrote:What you need is a reducing bushing, from something that fits nicely into the hole you made, down to 1". let me look around. Is 1.75" the exact size of the hols you punched?
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.
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HPhunter
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Re: HELP - Epic DIY Boo Boo
I got your message, I was just busy with concrete work (Brewery upgrades) started at 8:30am and finished up at 2:30am this morning. As Rob stated a bushing would be better. I can certainly try to weld a patch in. Worst case scenario is it ain't as pretty as could be. I don't know when I will be in the city next and I'm not sure on when your timeline is. I have a job to do for Sandy and a lot of my own work to do and can certainly do it for you.
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Re: HELP - Epic DIY Boo Boo
Awesome Jeff, thanks. Sounds like you've got a lot happening down there. Let's see what x comes up with and maybe I'll take a trip down there this weekend, i've been wanting to see your setup anyway.HPhunter wrote:I got your message, I was just busy with concrete work (Brewery upgrades) started at 8:30am and finished up at 2:30am this morning. As Rob stated a bushing would be better. I can certainly try to weld a patch in. Worst case scenario is it ain't as pretty as could be. I don't know when I will be in the city next and I'm not sure on when your timeline is. I have a job to do for Sandy and a lot of my own work to do and can certainly do it for you.
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.
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Re: HELP - Epic DIY Boo Boo
I have a 1.5" x 1" bushing. The threads on the 1.5" might be a bit bigger than 1.75" though, but not much.
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- bluenose
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Re: HELP - Epic DIY Boo Boo
could you tap the hole so a 1.75" bushing would screw right in?
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Re: HELP - Epic DIY Boo Boo
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Last edited by GuingesRock on Wed Oct 02, 2013 1:02 pm, edited 1 time in total.
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Re: HELP - Epic DIY Boo Boo
No, that won't work.
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Re: HELP - Epic DIY Boo Boo
OBK has a 1 ¼” NPS stainless locknut for $11.99 you could weld to the outside maybe: http://www.ontariobeerkegs.com/1_1_4_St ... ck-nut.htm
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Re: HELP - Epic DIY Boo Boo
Hot water tank heating elements are only about $20. Would they require a larger hole?
-Mark
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2nd place, Canadian Brewer of the Year, 2015
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Re: HELP - Epic DIY Boo Boo
smaller
1"
1"
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Re: HELP - Epic DIY Boo Boo
Shitty, man. It sucks more because I had my 1 1/4" punch at hoptoberfest for you but we forgot about it.
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Re: HELP - Epic DIY Boo Boo
RubberToe wrote:Shitty, man. It sucks more because I had my 1 1/4" punch at hoptoberfest for you but we forgot about it.
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.
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Re: HELP - Epic DIY Boo Boo
Metal work and Oxonia (sp) don't mix!LiverDance wrote:RubberToe wrote:Shitty, man. It sucks more because I had my 1 1/4" punch at hoptoberfest for you but we forgot about it.
I know
the hoptoberfest hangover may have been part of my mistake. The boys are helping me out of a jamb once again, love this group
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Re: HELP - Epic DIY Boo Boo
Hey, I tried to take it from you right at the beginning but you insisted you'd remember. I blame you for ALL of this.RubberToe wrote:Shitty, man. It sucks more because I had my 1 1/4" punch at hoptoberfest for you but we forgot about it.
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Re: HELP - Epic DIY Boo Boo
chalmers wrote:Hey, I tried to take it from you right at the beginning but you insisted you'd remember. I blame you for ALL of this.RubberToe wrote:Shitty, man. It sucks more because I had my 1 1/4" punch at hoptoberfest for you but we forgot about it.
Electric Brewery Build
On tap at RubberToe's:
Sometimes on a Sunday Belgian Dubbel, Oaked Old Ale, Ordinary Bitter
On tap at RubberToe's:
Sometimes on a Sunday Belgian Dubbel, Oaked Old Ale, Ordinary Bitter
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Re: HELP - Epic DIY Boo Boo
The Shockerrrrr strikes again!
Boys I'll try to make her right. I mean let's face it. Welding up a tinfoil thin pot is a good challenge for anybody.
I'll stay away from the Shocker during the repairs.
Boys I'll try to make her right. I mean let's face it. Welding up a tinfoil thin pot is a good challenge for anybody.
I'll stay away from the Shocker during the repairs.
"Home of the Shockerrrrrr!"
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Re: HELP - Epic DIY Boo Boo
Got the hole all patched up. Soldered it with Silver solder, passed all the leak tests 
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.
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